incinerator
Category
Incinerator
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incinerator
| Item No. | Item Description | Technical Specifications |
| 1 | Main Equipment System |
(1) External Dimensions: L*W*H=7100mm*3160mm*3800mm (±10%) (2) Internal Dimensions of First Combustion Chamber (Remains Incineration): L*W*H=2630mm*2100mm*1400mm (±10%) Second and Third Combustion Chamber Dimensions (Flue Gas Combustion): L*W*H=750mm*2100mm*2140mm (±10%) Dimensions of the fourth combustion chamber (flue gas combustion): L*W*H = 1180 mm × 2100 mm × 2140 mm (±10%) (3) Incinerator body structure: Consists of a front frame, side frames, and a rear frame. (4) Frame Material: Complies with National Standard (GB/T 3091-2001). The rear and side frames are made of 40×40×3 mm (±10%) galvanized square tubing, while the front frame is made of 50×50×4 mm (±10%) galvanized square tubing. (5) Exterior Finishing: The frame uses 25×25×1.5 mm (±10%) stainless steel square tubing, and the cladding panels use 1 mm (±10%) thick high-quality stainless steel. (6) Equipment operating surface temperature requirements: The temperature of the furnace exterior finish shall be below 40°C, and the temperature of the observation port handle shall be below 55°C; |
| 2 | Furnace door lifting system |
(1) Furnace Door Dimensions: L*W*H=1800mm*1600mm*100mm (±10%) (2) Furnace Door Material: The outer frame is made of 3mm (±10%) carbon steel plate, formed by bending. The door panel is made of 1mm (±10%) stainless steel. The fire-resistant core of the furnace door is made of high-temperature-resistant fiber blanket. (3) Mechanically driven lifting system. The gearbox features a manual clutch function, offering smooth operation, low failure rates, excellent sealing performance, reliable operation, and easy maintenance. |
| 3 | Incineration Materials | (1) Suitable for incinerating personal effects, fresh flowers, wreaths, offerings, etc. |
| 4 | Exhaust System |
(1) The exhaust system features a jet chimney structure. The total height of the induced draft chimney is 8 m, constructed from high-quality stainless steel sheet rolled to a thickness of 3 mm (± 10%) thick high-quality stainless steel sheet. If top exhaust is used, a double-layer structure is required, with the interlayer featuring air-cooling functionality to ensure the top exhaust stack does not overheat during operation. (2) Exhaust Induction Fan: Power 11 kW, (Airflow:, Static Pressure:, Motor Power: 11 kW, Speed: 2900 r/min) The fan is mounted with vibration dampers, and the outlet is connected via a high-temperature-resistant flexible fabric duct; (3) The smoke damper can be raised during combustion with a single-button operation; (4) The equipment supports either top or bottom exhaust (depending on customer requirements), and the chimney will not become red-hot even during continuous incineration. |
| 5 | Combustion System |
(1) The main combustion chamber is primarily composed of clay refractory bricks, high-temperature refractory firebars, high-temperature refractory mortar, high-alumina aggregate, high-temperature refractory cement, and thermal insulation materials. It does not deform or crack even after prolonged use at high temperatures. (2) The primary combustion chamber uses a well-known brand of burner, which performs automatic ignition. (4) Main combustion chamber operating temperature: 600–900°C; (5) Main furnace operating pressure: -5 to -25 Pa; (6) Processing capacity: approximately 80 kg/hour |
| 6 | Masonry Requirements |
Furnace Lining Refractories:Specialized high-temperature refractories designed for incinerators must be used,with a refractoriness of 1,600°C or higher.This ensures minimal heat loss,rapid furnace heating,and extended overhaul intervals.Specialized refractory bricks must be selected for the furnace lining,and spare bricks must be set aside for maintenance purposes; Furnace Lining Construction Requirements:The mortar joints for refractory bricks in the main combustion chamber must not exceed 3 mm; Furnace Insulation Materials:Domestic thermal insulation materials must be used to ensure excellent thermal insulation performance,with a temperature drop not exceeding 200°C within 24 hours of shutdown,and the average surface temperature of the furnace body not exceeding 30°C; |
| 7 | Control System |
(1) Electrical Components and Cables: Well-known brand electrical components and high-quality domestic multi-strand copper core cables are used. International standard plug-in installation is adopted; (2) Electrical Control Cabinet: Features a dedicated electrical control cabinet with electrical protection functions (such as overload and short-circuit protection) and comprehensive system control capabilities. (3) Hardware Selection: The lobby touchscreen uses a 10-inch display from a well-known domestic brand, capable of dynamic multi-screen display effects. (Based on customer requirements) PLC controller function modules are selected from well-known domestic brands, while low-voltage electrical components are chosen from renowned, high-quality products known for their durability and extremely low failure rates. The system supports seamless switching between semi-automatic and jog modes (with jog buttons installed on the electrical cabinet), and includes a comprehensive incineration process display system that clearly shows technical parameters such as incineration time, temperature, and pressure; compatible with 380V/220V, 50Hz power supply. (4) The control program setpoints are adjustable; after entering the setpoints, the computer displays values within the upper and lower limits of each setpoint range. The entire control system is safe, reliable, easy to operate and maintain, and has a low failure rate. (5) System operating voltage: 380V ±5% (three-phase, five-wire system); (6) Control operating voltage: 220 VAC, 24 VDC; (7) Features semi-automatic and jog (jog button mounted on the electrical cabinet) control modes, which can be freely switched without interfering with each other. Utilizes a touchscreen display and PLC-based computer control system, equipped with ground fault protection, multi-stage temperature display, automatic over-temperature alarm, and a function to display equipment operation status signals. (8) Pressure and Temperature Control: Utilizes pressure and temperature modules to automatically monitor furnace chamber pressure and temperature, thereby controlling furnace chamber temperature, regulating the movement of flue dampers, and adjusting furnace chamber pressure. |
| 8 | Safety Protection | (1) Effective lightning protection, explosion protection, and automatic power shut-off in case of failure. |
| 9 | Air Supply System |
(1) The first combustion chamber uses two 0.25 kW blowers (3) Air supply piping: Must be made of high-quality seamless steel pipe with high heat resistance, corrosion resistance, and high compressive strength, and installed using an embedded method; (4) The blowers shall be equipped with sound attenuators. |
| 10 | Oil Supply System |
(1) Oil Piping: Must be fabricated from high-quality seamless steel pipes to ensure no oil leakage and excellent sealing; it must be heat-resistant, corrosion-resistant, highly stable, and have high compressive strength. (2) Oil Line Valves: High-quality stainless steel ball valves are used to ensure excellent sealing and high pressure resistance. (3) Oil Line Fittings: High-quality galvanized fittings are used to ensure pressure resistance, corrosion resistance, and stable performance. (4) Oil line fittings and internal threads: High-quality galvanized fittings and internal threads must be used to ensure high pressure resistance, corrosion resistance, and stable performance. (5) National Standard flow meter: Capable of accurately measuring oil consumption; |
| 11 | Exhaust Gas Recovery System | (1) The flue gas recovery device is installed above the furnace door on the front frame of the furnace body, effectively collecting flue gas emitted when the furnace door is opened and returning it to the exhaust system; |
| 12 | Main furnace chamber volume | First combustion chamber volume ≥ 5.6 cubic meters. |
| 13 | Underground flue | Length 8.5 meters (adapted to site conditions), constructed with firebricks, providing thermal insulation. |
| 14 | Total power | Total equipment power ≤ 18 kW |
| 15 | Combustion Quality: | Complete combustion, no residue; |
| 16 | Environmental Standards | Complies with GB13801-2015 Emission Standards for Air Pollutants from Crematoriums. |
| 17 | Power Supply | AC 380V, 50 Hz, three-phase five-wire system. |
| 18 | Noise | Entire unit ≤ 70 dB. |
| 19 | Feeding Method | Manual. |
| 20 | Total service life: | ≥10 years. |
| 21 | Energy-saving system | ≥10 years. |
| 22 | Main Materials of the Unit | High-quality stainless steel. |
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